COVID-19 Update: How Atlas Supply, a Beacon company, is staying safe and continuing to serve our customers. Click to learn more...

DOWSIL™ Case Study Cornish Commons – Seattle, Washington

Cornish Commons residence hall with unique rainscreen design - Seattle, WA
Cornish Commons residence hall with unique rainscreen design – Seattle, Washington (Used with permission: Casey Braunger / Ankrom Moisan Architects)

A premier college for the visual and performing arts, Cornish College of the Arts’ main campus is located in Seattle’s popular South Lake Union neighborhood, where the 20-story Cornish Commons opened in 2015.

The new residence hall and academic building includes a unique rainscreen design featuring 3/16-inch thick architectural aluminum cladding on cold-form framing. The innovative building design boasts thermal performance 40% better than required by current Seattle Building Code.

Cornish Commons’ Challenge

To achieve its ambitious thermal performance, the rainscreen design includes 2-inch, continuous R-8, exterior insulation to supplement the R-32 interior batt/cavity insulation. But that created additional challenges to be compliant with the Seattle Building Code, which dictates use of insulation outboard of the metal framing. The proposed design needed an air barrier with high permeability to ensure water vapor was not trapped in the wall cavity.

Additionally, staying on schedule – in spite of challenging Seattle weather conditions – was critical. Minimizing product incompatibility issues also was important.

Cornish Commons’ Solution

Ankrom Moisan Architects, Inc. selected the 100% silicone DOWSIL Silicone Air Barrier System to ensure enclosure airtightness performance, durability and compatibility.

When we learned about the option of a fluid-applied silicone air and water barrier, we realized that DOWSIL DefendAir 200 was ideal for our needs. Not only did the spray-applied product simplify installation and eliminate the need for traditional membrane materials, its high permeability ensured our design’s compliance with Seattle Building Code.

Eric Bressman, Architect, Ankrom Moisan Architects

Unitized Construction

To keep the Cornish Commons project on schedule, the design called for a combination of unitized rainscreen panels and traditional construction techniques. The use of unitized panels assembled off-site in a controlled manufacturing environment enabled continued productivity, regardless of weather.

An external cladding contractor’s licensed use of a patented, universal joint system (U.S. Patent 8,943,773) facilitated construction of the unitized panels. This system is designed with interlocking joints that mitigate improper installation conditions that increase the risk of failure.ß The joint system relies on DOWSIL sealants for enhanced performance.

The panels used DOWSIL silicones exclusively: DOWSIL DefendAir 200 as an air barrier and DOWSIL 791 Silicone Weatherproofing Sealant for unit sealing. The quick cure capability of the DOWSIL products helped keep unit assembly on schedule. The unitized rainscreen system was used from the third floor to the 20th floor – using 30 units per floor – with approximately 50,000 square feet protected by the DOWSIL Silicone Air Barrier System.

All-Weather Installation

Construction on-site continued into late fall, due in part to the low-temperature installation capability of DOWSIL DefendAir 200, which can be applied at temperatures as low as 20°F (-6°C).

The ability to use spray-applied product was much easier, said Jerry Jensen, Project Manager. Its cold-weather ability allowed us to continue construction into inclement fall weather.

In addition to the unitized rainscreen panels, on-site work totaling nearly 8,000 square feet used the DOWSIL Silicone Air Barrier System on the first and second floors.

Confidently Build A Better Barrier – Simple. Compatible. Silicones.

Because it is not uncommon to face challenges with varying interfacing construction materials, having a compatible all-silicone solution from Dow was appreciated and advantageous.

Having exclusively silicone products ensured compatibility. Rather than an ‘origami’ of incompatible materials around openings, having all-silicone materials simplified construction and eliminated uncertainty. It is straightforward. We can get answers from a single, trusted manufacturer, without unproductive back-and-forth exchanges with multiple suppliers. It’s helpful to have the continuity and support – and the confidence of warranty protection – from [Dow.]

Jerry Jensen, Project Manager, external cladding contractor

Additionally, the all-silicone compatibility of the DOWSIL Silicone Air Barrier System allowed materials to be applied in any order, eliminating sequencing delays and expenses.

Learn More About DOWSIL Silicone Air Barrier System

Dow High Performance Building solutions include proven and innovative materials for structural and protective glazing, weatherproofing, insulating glass, high-efficiency insulation, and window and door fabrication. Learn more about the DOWSIL Silicone Air Barrier System and other High Performance Building solutions from Dow.

Citations

Last Modified: August 26, 2020


How to Use Albion’s B-Line Sausage Guns

Albion Engineering B12S20 20oz Sausage Gun with Accessories
Albion Engineering B12S20 20oz Sausage Gun with Accessories

Watch how to use Albion’s B-Line Sausage Guns (Video Transcript). Then learn more about the materials, tools and accessories required to operate safely and efficiently.

How to use Albion’s B-Line Sausage Guns Video Transcript

  • B12S20 20oz Sausage Gun w/smooth and efficient 12:1 ratio drive
  • Albion B-Line Sausage Guns come complete with 6 nozzles, spare sausage piston, steel ladder hook pull, and yellow bulk piston
  • Cut nozzle tip to desired opening
  • Unscrew front cap and pull back on rod
  • Load sausage pack/Chub into barrel
  • Clip front end of sausage pack
  • Place front cap over nozzle and screw on barrel
  • Ready to dispense
  • For tooling joint, consider using 258 series spatulas
  • Lightweight Aluminum Barrel
  • Rotating Barrel
  • Ladder Hook Pull
  • Comfortable Full-Size Handle
  • No Slip Double-Gripping Plates
  • Wear Adjustment Screw

Albion B-Line Sausage Guns Materials, Tools and Accessories – Shown

  • Backer Rod – Closed-cell, polyethylene foam, joint filler, 1/8 to 1-inch diameter
  • Razor Knife
  • Albion Engineering B12S20 20oz Sausage Gun – with smooth and efficient 12:1 ratio drive
  • Sausage pack of standard viscosity material – Expansion joint sealant
  • Scissors
  • Albion Engineering 258 Series Spatula.

Citations

Last Modified: September 14, 2020


NEOGARD® Unveils Refreshed Brand Identity, Logo and Website

NEOGARD® A part of HEMPEL
LAS VEGAS (February 5, 2020) – Neogard®, a part of Hempel, announced at the 2020 World of Concrete Show in Las Vegas, Nevada that it launched a refreshed brand identity, redesigned logo and website. The changes reemphasize the product line’s mission to deliver a best in class coating experience while providing top-notch customer service. Neogard’s systems have been specified and used on prestigious projects around the world by leading architects, engineers and consultants for more than 60 years.

The refreshed Neogard brand essence pulls heavily from the Hempel Group story that is one of trust and continuous improvement. As part of the Hempel Group, Neogard never stands still, and shares in the ambition to be the industry’s best provider of coatings solutions. Historically, Neogard has been respected for delivering trusted solutions to the construction business that provide superior protection for customers’ assets. Trusted solutions define the essence of Hempel and in turn, the Neogard brand.

The updated logo represents Neogard’s coating solutions covering and protecting the surface it is applied to. Fluid, flexible and forward thinking, the visual design reflects the brand essence of continuous improvement. The word mark Neogard uses is a modern font in solid black conveying the product line’s strong presence and position as the market’s most trusted provider of construction coatings solutions. The Hempel endorsement of the logo underpins the Neogard brand supported by the strength of its parent company.

Our new logo better communicates what Neogard stands for today, said Ashwin Kumar, Hempel Marketing Director for North America. We’ve kept visual elements that reflect our heritage and corporate objectives to achieve strong growth, drive innovation and provide customers with a portfolio of trusted concrete coating solutions.

Discover more about NEOGARD construction coatings available at Atlas Supply, Inc.

Read the original press release, and visit the NEOGARD website.

Last Modified: September 7, 2020

DOWSIL™ DefendAir 200 Underlies Medallion Apartments Renovation

Architect's Rendering of Renovated Medallion Apartments, Southeast View
Figure 1: Architect’s Rendering of Renovated Medallion Apartments, Southeast View (Source: Holst Architecture)

DOWSIL DefendAir 200 Weather Resistive Barrier (WRB) underlies the Medallion Apartments’ exterior renovations. The apartment building is 6-stories high with 90-unit affordable residential homes, located in Portland’s "Alphabet" Historic District. The Historic Landmarks Commission designated the Medallion Apartments as a non-contributing residential development, because it was built in 1965, well after the historic period. Nonetheless, the building renovation project required Landmarks Commission approval, which concluded:

The proposed exterior alterations and site changes to this existing multi-dwelling development will increase the building’s compatibility with its surrounding historic district and improve and activate the surrounding pedestrian network. The proposed materials are of high quality and the careful details will contribute to the durability of the building.

City of Portland, Oregon – Historic Landmarks Commission

Increase the Medallion Apartments’ Compatibility with its Surrounding Historic District

Prior to its renovation, a failed, stucco Exterior Insulation and Finish Systems (EIFS) dominated the building’s architecture. The stucco EIFS and uninsulated concrete masonry unit (CMU) around each apartment’s entrance contrasted with surrounding Victorian and Federal-style homes.

After renovation, the building’s exterior will be a blend of sand colored, thin brick tile cladding, earth-colored EQUITONE facade panels on the stairwells and cedar plank-inspired fiber cement panels around each apartment’s entrance. The new variations in texture and color will help to soften the Medallion Apartments’ appearance, thus bringing it into harmony with its neighbors.

High Quality Materials Contribute to the Medallion Apartments’ Durability

The use of CMU to construct the Medallion Apartments significantly influenced its renovations.

First, CMU lacks the strength of modern, post-tensioned concrete construction able to support a heavy curtain wall. This limited the choice of brick cladding to lighter thin brick instead of heavier face brick.

Second, CMU is quite porous and requires a WRB to protect against water intrusion. The weather resistive barrier acts like a one-way street for moisture to travel. Water vapor may escape from the building’s interior via tiny holes in the barrier membrane. These same holes are too small for liquid water to penetrate the interior from the building’s exterior. The result is a drier, more comfortable residence, less prone to mold and mildew.

DOWSIL DefendAir 200 Benefits

The key benefits of applying DefendAir 200 include a water-based formula, ultraviolet (UV) stability, primerless adhesion:

  • Water-Based formula enabled easy cleanup of rollers and sprayers using tap water, without gray water retention and disposal, ideal on a space-constrained worksite
  • UV Stable composition allowed the barrier membrane to remain exposed to sunlight after its application, while construction proceeded elsewhere, thus eliminating weatherproofing as a scheduling bottleneck
  • Silicone formula ensured compatibility with DOWSIL 791 Silicone Weatherproofing Sealant
  • Liquid Applied having milkshake consistency using rollers or an airless paint sprayer (Graco® Sprayer or similar);
  • Primerless adhesion to clean CMU or CMU covered with thin-set mortar
  • Quick Turn-Around Time meaning the liquid dries in 2-4 hours and rainwater will run off, if it were to rain later in the day.

Architects are hungry to learn more about the benefits of the next generation of liquid applied air barriers. These benefits include easy water cleanup, indefinite UV stability, and high moisture vapor permeability. DOWSIL DefendAir 200 delivers all of these and more.

Lorne Andrusiak, DowSil-Specialist, Atlas Supply and AIA Continuing Education Provider

Project Challenge: Residual Cementitious Adhesive

Removal of the failed EIFS cladding revealed a unique challenge: residual cementitious adhesive used to glue polyisocyanurate (polyiso) insulation directly to the CMU walls. Mechanical removal of the adhesive proved unworkable, without damaging the CMU substrate. A layer of thin-set mortar proved to be the best solution to bring the CMU to plane and provide a primerless surface to receive the DefendAir 200 Air and Weather Barrier. Figure 2 shows a section of CMU with residual adhesive on the left, a strip of exposed thin-set mortar in the center and roller-applied DefendAir 200 on the right.

North Wall Showing CMU with Residual Adhesive, Thin-Set Mortar and DefendAir 200
Figure 2: North Wall Showing CMU with Residual Adhesive, Thin-Set Mortar and DefendAir 200

Thin Brick Veneer Curtain Wall Details

The thin brick veneer curtain walls are the dominant visible feature of the renovated Medallion Apartments building and include a hidden, careful detail: a moisture drainage plane missing from the failed EIFS. This drainage plane allows intermittent moisture to escape from behind the curtain wall and drain away via a horizontal opening at the bottom of the wall assembly. Figure 3 shows a cross section schematic of the complete wall assembly comprising the following components:

  • CMU Wall
  • Thin-Set Mortar to smooth up to plane (when required)
  • DOWSIL DefendAir 200 Air and Weather Barrier (WRB)
  • RockWool™ insulation mounted on posts and secured with pins
  • Metal furring strips or hat channel used to create an open-air space (drainage plane)
  • WonderBoard® Lite Backerboard with integrated waterproofing
  • Thin-Set Mortar
  • Mutual Materials Slimbrick® Thin Brick Tiles
  • Masonry Pointing Mortar
  • Horizontal Metal Flashing.
Thin Brick Veneer Assembly, Moisture Drainage Plane, RockWool Insulation, WRB and CMU Wall
Figure 3: Cross Section of Thin Brick Veneer Assembly, Moisture Drainage Plane, RockWool Insulation, Weather Resistive Barrier and CMU Wall (Source: Holst Architecture)

The curtain wall, moisture drainage plane and weather resistive barrier work together to ensure the interior CMU wall stays dry.

DefendAir was the right choice for this project because it was able to meet a number of different performance criteria. First, there was the fact that on several elevations, Dow AllGuard had been applied. The DefendAir will both adhere to, and is compatible with AllGuard. The resistance to both air and water infiltration are excellent, and the vapor permeability is right in the sweet spot for our environment. In addition to that, DefendAir offers long term UV exposure, adding flexibility to our schedule, while the water based clean up means we can spend more time installing material instead of cleaning equipment at the end of each day. Finally, we place great value on the partnership and support we receive from both Dowsil and Atlas – they have been long term partners with Walsh in achieving high performance projects for our clients and we knew we could trust them to contribute positively to the team.

Martin Houston, Quality Director, Walsh Construction Company

DOWSIL DefendAir 200 Air and Weather Barrier For Your Next Project

Dow High Performance Building solutions include proven and innovative materials for structural and protective glazing, weatherproofing, insulating glass, high-efficiency insulation, and window and door fabrication. Experience the benefits of DOWSIL DefendAir 200 Air and Weather Barrier on your next weatherproofing project. Call Atlas Supply at 1-800-347-5767 to speak with your team of local weatherproofing experts. Refer to the DefendAir 200 Technical Data Sheet before using this product.

Citations

Randy McAdams, Senior Outside Sales, Atlas Supply

Randy McAdams, Senior Outside Sales, Atlas Supply
Randy specializes in selling waterproofing products throughout the Pacific Northwest for new construction, renovation and commercial repair projects.

Lorne Andrusiak, DowSil-Specialist, Atlas Supply

Lorne Andrusiak, DowSil-Specialist, Atlas Supply
Lorne is a Dowsil product specialist and a frequent speaker at The American Institute of Architects (AIA) Lunch & Learn events.

Last Modified: August 25, 2020